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the
information contained herein
is for reference only. for the most accurate
drawings and specifications
please contact our sales or engineering team.
thank you.
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the
information contained herein
is for reference only. for the most accurate
drawings and specifications
please contact our sales or engineering team.
thank you.
|
|
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table 1: quick
reference guide: sizing by cylinder
diameter
need help with unit conversions? click here
table 2: sealing
cap guide: type and energy needed
need help with unit conversions? click here
|
diagram 1 |
|
 |
these are examples of some sealing caps, which are
available to close off the end of a gas
filled cylinder. we offer technical support
to assist you in the proper selection of these
options. |
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this cylinder is fitted with an innovative break off
tip (bot) sealing cap. applications requiring low
work energy to release the gas can benefit from our
technology. it is not for everyone though, as
special care and handling is required due to the
sensitive nature of this gas release mechanism. |
gases, grades and relationships
do you make money on amazon storefront
this table is a reference guide to help you think about
the type of gas you may require. we offer virtually any gas
or blend there is; but generally, not toxic gases, as we
place the safety of our employees (and you) as a high
priority. please contact us for detailed information about a
specific cylinder, as there are many factors that affect the
quantity and pressure of the stored gas in our cylinders.
piercing pins and unique cylinder
attachments
|
diagram 3 |
|
diagram 4 |
|
the shape and style of a puncture pin relates to its
intended use. diagram 3 shows a typical life jacket
style pin where the user will advance the pin into
the puncture cap. diagram 4 shows what a puncture
pin should look like if the cylinder is advanced
onto the pin. a seal is required in both situations
to prevent gas leakage.
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diagram 6 |
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the most common method to attach the cylinder is by
means of a thread. the advancing cylinder strikes
the puncture pin shown in diagram 6. another method
used in the life jacket industry is a bayonet
fitting attached to the threaded end. bayonets allow
quick and positive engagement as shown in diagram 5.
the ergonomics of your product will be important
design input criteria for the cylinder and how the
user is expected to replace it.
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this chart
can help you understand two key principals regarding
carbon dioxide as temperature affects both the
pressure and expanded volume. please note that every
effort has been made to make this information
accurate, however, it is only for reference and must
not be relied on for design safety.
all co2 filled cylinders have a specific inside
volume, this is called the water capacity and is
usually measured in cc units. co2 has mass when
compressed and this co2 mass divided by the inside
water volume of a cylinder equals the 'filing
density' or also known as the 'filling ratio'.
the us dot and the cga typically specify a maximum
filling ratio for co2 of 68%.
the uscg specifies a maximum filling ratio for co2
cylinders used for inflatable life jackets to be 75%
maximum.
the us military specifications cover several ranges
of co2 cylinders and typically use 80% as a filling
ratio.
you have to know what the filling ratio is for a
specific cylinder in order to fully understand the
relationships shown on this chart. here, we used the
assumption of a 75% filling ratio. the pressure rise
will look very different if we plot a line using an
80% filling ratio.
please utilize the contact form to obtain more
information. we are here to help you.
leland gas technologies - engineering team |
mass production of special needs:
photos below are not actual size. however, indication
of scale is shown where possible.
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| 1. |
 this
nitrogen filled cylinder is charged to 2700 psi and
welded closed for zero leakage. the 1⁄2-20unf2a threaded
neck and 100 hour rated leland superzinc coating make it
common in many applications. |
| 2. |
 a
crimp closure is common to lock in the gas when it has
oxidizer properties, such as oxygen and nitrous oxide.
your application requirements may necessitate this type
of closure. please contact us so we can help you decide
what type of closure is right for you. |
| 3. |
 the
indentation in this cap was a military design to prevent
the puncture pin in the inflation assembly from touching
the cap surface prematurely during high g takeoffs and
landings by fighter pilots. we can design specialized
puncture caps to accommodate virtually any situation.
all tools are produced in house. |
| 4. |
 ever
wonder what a side curtain airbag cylinder looks like?
this cylinder is custom made for a top auto maker. we
have dot approval for ultra high pressure (uhp)
cylinders with filling pressures of over 6,000 psi. |
| 5. |
 a
98cc internal (water) capacity cylinder is about as
large as you can go before the need to seek a dot
approval. this distinction is important to applications
that require normal ups style shipping without costly
hazardous materials fees. the leland web site has more
specific information about safety and shipping. |
| 6. |
 we
regularly make disposables with an internal capacity of
1000cc. when filled with co2, that translates to a gas
mass of 670g. all our cylinder products over 110cc are
dot approved as nrc containers. we have tooling for
several common diameters and welcome custom requests. |
| 7. |
 “small
as a pencil eraser” was our vision in 2001 to
accommodate the needs of the medical industry for drug
delivery devices. these are very strong little cylinders
with <1.5cc of water capacity. we often fill them with
liquid co2 or n2 to pressures of up to 2750 psi. |
leland brings to the design table
miniaturized gas filled cartridges with an indefinite storage
life.  these
cartridges, as small as 1" long, can have stored pressures up to
3000 psi. they are quite efficiently made and millions are kept
in stock at any given time. many types of gases can be used.
regulators and control valves are typically available for most
applications. the cartridges are puncturable and when welded
closed, provide an extremely reliable and unique way to store
energy.
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mini cartridges are defined as a
pressure vessel with an internal water capacity less than 9cc.
filling pressures may be achieved of up to 4,000 psi under
certain circumstances.
current outside diameter is
0.375” and lengths from 1.00" to 1.77" are standard.  all
mini cartridges are puncturable. the pierce force is <160nf
using a 2.1mm diameter puncture pin. although the ‘work’ curves
are not shown here, they are consistent from lot to lot. both
pad printing and dot matrix printing methods have been used to
mark these cylinders
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 the
cap in this example released from water pressure of 12,000psi.
(hydrostatic)
the table below shows most of
the mini cartridges stocked at out south plainfield facility.
mass production pricing is quoted directly based on many
parameters. in most instances, samples can be procured for a
nominal cost.
leland now offers a
large range of puncture
type welded closed gas filled cylinders to north america. these
large cylinders begin at 86g co2 fill and go all the
way to 440g. the puncturable ends are
threaded to 1/2-20unf2a to allow use with standard life jacket
style inflators. manual and auto inflators easily puncture these
cylinders
mini-life rafts
for the us army, uscg and us navy are just one use where a welded
closed zero leakage gas filled cylinder is specified. excessive g
loads, shock, and harsh salt environments are the standard
criteria for these dot approved pressure vessels. although they
meet the refillable safety standards as well, the "disposable" dot
approval is an economic advantage to the oem, allowing new and
useful products to hit the streets at a lower per unit cost with
the reduction of complicated valves, hydrostatic tests, etc.
verification of gas
charge is easily accomplished by weighing the cylinder and
comparing the indicated weight to the actual. welded closed
cylinders are a reliable energy source, recorded periodic
inspection is important as a further step to provide a statistical
representation of quality to the end user.
do you make money on amazon storefront
the us dot has approved a higher filling ratio of co2 for life
raft inflation to meet the requirement of the new us navy and usaf
requirements for one and two man inflatable life rafts. the new
programs will also feed the interest of the commercial and
recreational fishing markets as small lightweight and affordable
life rafts can go into service for many years without requiring a
bottle change. the key advantage of the small life raft is that it
gets the person out of the cold water which significantly
increases the chance of survival. specific data regarding the
restrictions of these 75% fill ratio cylinders can be
viewed here. leland can also fill with high pressure n2 for
cold applications. recent developments in material have also lead
to a thinner wall thickness, from 3.0mm down to 2.5mm. not only is
there a savings in weight, but there is the increased inside
capacity as well. operating with three diameters of
large cylinders allows many opportunities to design cylinders
in custom lengths to meet specific product envelopes.
do you make money on amazon storefront
- color
coded cap
-
protective sleeves
- double
puncture ends
- 2000
hr. corrosion proof paint
-
stainless steel
- custom
imprinting
|
- bar
coding
- gas
charges
- he
- n2
- ar and
others up to 2750 psi
|
specifications
this entire line of gas
filled cylinders meet and exceed all of the requirements of the
united states department of transportation as: dot 39, nrc, (non
refillable container)
dot approval doc for 75% filling
ratio
they are approved
for all modes of transportation and are considered hazardous
material when transported by ground, air, or sea. other sizes are
available as well as filling with any non toxic, non flammable
gas. some oxidizer gases cannot be welded in. usually, we can fill
to pressures up to 2750 psi max. please call our technical sales
department.
zero leakage
these types of
cylinders, welded closed, are mission specific in that they will
contain 100% of the energy originally filled. operating ranges of
0锟絝 to 140锟絝 are easily accomplished.
more information click here |